An emulsion polymer process was producing off-spec product in 10% of its batches. By implementing advanced batch control, they were able to completely eliminate the bad batches.
Final product recipes usually involve a combination of many raw materials from various suppliers. Therefore, setting specifications on each of these incoming materials separately is an unreliable metric since the final quality is affected by the simultaneous combination of all raw materials and their properties. ProSensus worked with Mondelez, a global food manufacturer, to establish [...]
Specifications on individual properties are often misleading. ProSensus calculates multivariate specification limits so you can accept/reject and compensate for variations in raw materials. Read about examples in the chemical, pharmaceutical, and food industries.
Irving Pulp & Paper chose ProSensus to create a soft sensor to stabilize their lime kiln process. Using real-time process measurements and images from a camera in the kiln, ProSensus developed a soft sensor that predicted kiln temperature hours in advance.